Welder Position 3G Up Hill Materials Specification 12mm Thick Plate, Welding Process MMAW & GMAW
The Award in Welder Position 3G Up Hill Materials Specification 12mm Thick Plate, Welding Process MMAW & GMAW the welder works on a vertical plane, where the plate is positioned vertically, and the welding is done either uphill or downhill. The 3G Uphill position specifically refers to the process where the weld is performed by moving the electrode upward on the vertical plate. This technique is often more challenging but ensures stronger welds due to the slower cooling process and better penetration of the filler material.
This qualification is evaluated using assessments and Multiple-Choice Questions (MCQ) & Practical training. To receive this qualification, the learner must pass both tests with a certain percentage.
The qualification has recommended course duration of 4-5 days.
Note: However the course duration may be increased to meet additional learning needs if required but not reduced.
- Heat Control: Proper heat management is crucial to avoid excessive penetration or distortion, particularly on the 12mm plate. For both processes, the balance between current, voltage, and travel speed must be carefully controlled.
- Weld Pool Management: Gravity is a constant challenge in uphill welding. Both MMAW and GMAW require careful manipulation of the molten weld pool to prevent it from sagging or dripping.
- Welding Defects: Common defects include:
- Lack of fusion: Typically due to insufficient heat input or incorrect technique.
- Undercutting: Occurs when the heat is too high or the travel speed is too fast.
- Slag Inclusion: For MMAW, ensuring proper cleaning between passes is essential.
- Skill Level: 3G uphill welding requires a higher level of skill due to the challenges of vertical welding. Operators must be proficient in controlling the weld pool and making necessary adjustments to heat input and travel speed.